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Toolshop Škoda Auto a.s.
Toolshop Škoda Auto a.s.
  • Metallurgical tools
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  • 3D metallic printing demand
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Innovation

the use of innovative technologies in the production of tools for the production of automobiles

  • Radek Fáborský
    New frontiers in robotics

    New frontiers in robotics Radek Fáborský

    https://skoda-naradovna.cz/en/robotics_en/

    • Introduction to management

      Location
      Škoda Auto, Mladá Boleslav V12 FabLab
      Agenda
      Interactive presentation, touch and gaming experience
      Booking
      mailto:radek.faborsky@skoda-auto.cz

  • Ing. Jan Zajíc
    3D metallic printing

    3D metallic printing Ing. Jan Zajíc

    https://skoda-naradovna.cz/en/3d-metallic-printing/

    The use of 3D metal printing technology in the production of tools

    Description

    Current status of the project

    • Renovation of mold parts - internally with DED (Direct Energy Deposition) technology on a LaserTec 125 Hybrid machine
    • Metallic 3D print using PBF (Powder Bed Fusion) technology - in cooperation with the VW group and universities

    Vision

    • Combination of materials for cooling channels production of a foundry mold

    Benefit

    • Renovation of mold shapes in three steps on the LaserTec 125 Hybrid machine with time and financial savings
    • Quick response to changes and validation tests
    • Production of parts with conformal cooling (complicated shapes of cooling channels)
    • Production of pre-series and trial parts
  • Ing. Jaroslav Štancl
    Robotic optical measuring workplace

    Robotic optical measuring workplace Ing. Jaroslav Štancl

    https://skoda-naradovna.cz/en/atos_scanbox_8_en/

    Optical measurement of moldings, finished tools, digitization of castings

    Description

    Current state of the art

    • Measurements on touch coordinate measuring systems
    • Optical measurement using a manually operated device ATOS III

    Benefit

    • In duplex mode, the measurement speed is more than twice as fast as systems working with a single scan head
  • Ing. Pavel Šotka
    Virtual techniques - metallurgical tools

    Virtual techniques - metallurgical tools Ing. Pavel Šotka

    https://skoda-naradovna.cz/en/virtual_techniques_procast/

    The design, construction and production of pressure molds and dies cannot be done without the use of virtual simulations.

    Description

    Current state of the art

    Productive use of simulations: filling/solidification/temperature balance/stress analysis
    Current fidelity of simulations approx. 85-90%

    Benefit

    Reduction of waste
    Product quality improvement, tact optimization, cost reduction
    A robust process
    New simulation modules including their interconnection – simulation fidelity = 99%

  • Ing. Petr Chaloupecký
    Virtual techniques - pressing tools

    Virtual techniques - pressing tools Ing. Petr Chaloupecký

    https://skoda-naradovna.cz/en/virtual-techniques-autoform/

    Sheet metal drawing simulation

    Description

    Current state of the art

    The design of the pressing process, its verification by simulation of forming in all operations, or proposal of a process change or optimization of the geometry of the body molding
    Carrying out the simulation in several optimization loops with the aim of achieving the highest process certainty.
    The results of the forming simulations correspond to 80-90% of the real results from practice (insufficient prediction of dimensional stability due to springing and surface defects)

    Vision

    Achieving more accurate simulation results (with the aim of achieving real values in practice > 90%)
    The use of stochastic simulations that better describe the effect of changes in important variable parameters in the pressing process (e.g. friction, material properties, holding force)
    Achieving dimensional “Mark 3” for the first drop piece from the new set of pressing tools in series conditions based on the simulations performed
    Creation of prerequisites in the forming simulation for the use of follow-up virtual verification of the edging process or welding simulations in the field of assembly of body panel parts

  • Radek Fáborský
    Virtual techniques - welding lines

    Virtual techniques - welding lines Radek Fáborský

    https://skoda-naradovna.cz/en/virtual-techniques-vibn/

    Virtual handover of welding lines into operation

    Description

    State of the art prior to virtual commissioning

    Off-line robot programming for welding operations only
    The control software of the welding line is debugged only after the construction of the line
    Smaller time span for tuning the quality of manufactured parts

    Implementation status

    Fully productive virtual commissioning since 2014
    Robotic simulation and virtual commissioning in one software
    The control software of the line is debugged before the construction of the line is completed
    Off-line programming of robots including manipulation of parts and technological operations
    More time after commissioning of the welding line for production quality tuning

  • Ing. Petr Svoboda
    3D - printing

    3D - printing Ing. Petr Svoboda

    https://skoda-naradovna.cz/en/3d-printing/

    The use of 3D printing technology in the production of tools

    Description

    Current state of the art

    plastic printing - in-house
    sand printing  - externally

    Vision

    3D printing of plastic in-house on rented 3D printers
    3D printing of sand molds at an external supplier of castings

    Benefit

    Reduction of production times compared to conventional production methods
    Quick response to changes and validation tests
    Production of pre-series and trial parts
    High quality and precision castings from printed sand molds

Join our team

You can find vacancies on the skoda-career.com portal. Please contact our specialists.

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